FACILITY & QUALITY PROCESS

State-Of-The-Art Production Units

Key Features & Capabilities

Disamatic C3, Automatic Sand plant, Heat treatments, In-house Shot-blasting, Multiple turn mill centres, CNCs & VMCs with auto testing feature for every sand batch, manual testing done at fixed intervals for assurance along with a dedicated team working on sand quality continuously. 

Key equipments

DISAMATIC C3 Make Fully Automatic Flask Less Green Sand Vertical
high pressure Moulding Line & Mould Handling System.

150 Moulds Per Hr Mould Dimensions : 535 x 650 x120-340 Permissible Max. Molten Metal Per Mould:- 33, Kg. Casting Weight Range :- 1 to 30 Kg

Foundry Facilties

DISA Make Fully Automatic Sand prepration System

DISA Make TM 160- 45Mixer 500kg batch capacity with PLC base Auto Additives Control

Fully Automatic Flask Less Green Sand Vertical high pressure Moulding Line & Mould Handling System

Automatic Sand Handling System, Mould Handling System, Monorail System, Vibratory Knockout, Vibratory Shakeout

Monorail pouring system.

Monorail system with manual pouring – XYZ Crain track- 2 nos. Molten Metal – 500kg/250 Kg Per ladle .Ductile Iron Treatment in 500 Kg/300kg treatment laddle.

Kelson Make- Fully automatic cold box core shooter.

Cold BoxCore machine Capacity  to produce  core weight from 0.1 to 15Kg Capacity. 

Arpa Moulding Line add

Arpa 450 Horizontal Moulding line with fully automatic Sand Plant handling System 

Match Plate Size-610mm X 710mm

Casting wt range 2kg to 50kg

Permissible Max molten Metal per box upto 60kg

INDUCTOTHERM Make Medium Frequency. Dual Track Furnace – 550Kw / 500 Kg.

Molten Metal capacity – 2 Tons Per Hr. ET – Charging bay to Furnace Platform Crane 1Ton Capacity with magnet. Material Handling with EOT crane -1 MT capacity. Individual weighing scale for raw material& liquid metal – 3 ton each – 2 Nos

Techno Blast Make 500 Kg Tum Blast Blasting machine

Machine Testing facilite

In house machining facilities includes modern machines llke HMC, VMC, SPMs, Conventional Mochines, Inspection facilities Includes Surface Finish Tester, Auto Gauging Technique for Inspection, Digital Vertical Height Gauge, CMM.

• Makino HMC(s)-A51NX
• MG MORI NLX2500/700Y
• Tsugami Make Tum -Mil & Turning Centre
• Makino VMC Slim3
• Co-Ordinate Measuring Machine
• Digital Height Guage
• Surface Finish Tester
• Auto Gauging Machine

Metal Testing Facilites

YAKISHOLA Make Microscope with Image Analyzer

Brucker Make Q4 Tasman Spectrometer

Suyash Make Auto Alloy Addition

Polishing Machine for Spectro Sample preparation.

Polishing Machine for Micro structure Sample preparation

Spectro Digital Display for Chemical Composition

Velocity Meter for Nodularity  confirmation.

Sand Testing Facilities

  • Permeability Tester
  • Moisture Tester
  • Clay Tester
  • Muffle Furnacce
  • Hot Plate
  • Wet Tensile Strength
  • Compatibility Tester
  • Online sand control system koc
  • Sieve Shaker