FACILITY & QUALITY PROCESS
State-Of-The-Art Production Units
Key Features & Capabilities
Disamatic C3, Automatic Sand plant, Heat treatments, In-house Shot-blasting, Multiple turn mill centres, CNCs & VMCs with auto testing feature for every sand batch, manual testing done at fixed intervals for assurance along with a dedicated team working on sand quality continuously.
Key equipments
DISAMATIC C3 Make Fully Automatic Flask Less Green Sand Vertical
high pressure Moulding Line & Mould Handling System.
150 Moulds Per Hr Mould Dimensions : 535 x 650 x120-340 Permissible Max. Molten Metal Per Mould:- 33, Kg. Casting Weight Range :- 1 to 30 Kg
Foundry Facilties
DISA Make Fully Automatic Sand prepration System
DISA Make TM 160- 45Mixer 500kg batch capacity with PLC base Auto Additives Control
Fully Automatic Flask Less Green Sand Vertical high pressure Moulding Line & Mould Handling System
Automatic Sand Handling System, Mould Handling System, Monorail System, Vibratory Knockout, Vibratory Shakeout
Monorail pouring system.
Monorail system with manual pouring – XYZ Crain track- 2 nos. Molten Metal – 500kg/250 Kg Per ladle .Ductile Iron Treatment in 500 Kg/300kg treatment laddle.
Kelson Make- Fully automatic cold box core shooter.
Cold BoxCore machine Capacity to produce core weight from 0.1 to 15Kg Capacity.
Arpa Moulding Line add
Arpa 450 Horizontal Moulding line with fully automatic Sand Plant handling System
Match Plate Size-610mm X 710mm
Casting wt range 2kg to 50kg
Permissible Max molten Metal per box upto 60kg
INDUCTOTHERM Make Medium Frequency. Dual Track Furnace – 550Kw / 500 Kg.
Molten Metal capacity – 2 Tons Per Hr. ET – Charging bay to Furnace Platform Crane 1Ton Capacity with magnet. Material Handling with EOT crane -1 MT capacity. Individual weighing scale for raw material& liquid metal – 3 ton each – 2 Nos
Techno Blast Make 500 Kg Tum Blast Blasting machine
Machine Testing facilite
In house machining facilities includes modern machines llke HMC, VMC, SPMs, Conventional Mochines, Inspection facilities Includes Surface Finish Tester, Auto Gauging Technique for Inspection, Digital Vertical Height Gauge, CMM.
• Makino HMC(s)-A51NX
• MG MORI NLX2500/700Y
• Tsugami Make Tum -Mil & Turning Centre
• Makino VMC Slim3
• Co-Ordinate Measuring Machine
• Digital Height Guage
• Surface Finish Tester
• Auto Gauging Machine
Metal Testing Facilites
YAKISHOLA Make Microscope with Image Analyzer
Brucker Make Q4 Tasman Spectrometer
Suyash Make Auto Alloy Addition
Polishing Machine for Spectro Sample preparation.
Polishing Machine for Micro structure Sample preparation
Spectro Digital Display for Chemical Composition
Velocity Meter for Nodularity confirmation.
Sand Testing Facilities
- Permeability Tester
- Moisture Tester
- Clay Tester
- Muffle Furnacce
- Hot Plate
- Wet Tensile Strength
- Compatibility Tester
- Online sand control system koc
- Sieve Shaker